Case study: Automated tubular running system demonstrates operational gains in the GoM
What happened
An Expro field trial in the Gulf of Mexico demonstrated an automated tubular running system that integrates with rig safety logic and real-time monitoring. The vendor reports substantial reductions in make-up/breakout times and the package was shown operating across jackups and drillships, making it operationally relevant for multiple vessel types. Watch whether bidders include service bundles, data subscriptions or narrow quote windows in follow-on commercial proposals
Buyer takeaway
Treat the Expro TRS trial as operationally real evidence to build measurable SLAs and spare/support clauses into bids
Cost / money
Directionally lowers labor exposure but shifts spend toward specialized automation hardware, digital integration and spares that must be priced into CAPEX/OPEX
Supplier / commercial
Vendors can offer servitized models or performance pricing backed by trial data; require sample contract language and data rights to avoid hidden recurring fees
Safety / operations
Integrates with zone management and rig safety systems to reduce red‑zone exposure, but increases dependency on PLCs, comms and vendor software interlocks
What to watch
Watch for bundled data/monitoring subscriptions and short-lived quote validity; demand field logs and integration test records before accepting SLA claims
Key facts
- Integrated TRS demonstrated in Gulf of Mexico trial
- Reported 40–50% reduction in connection make-up and breakout times
- Applied across jackups and drillships in trials
Source excerpts
Field trial introduces digitally integrated tubular running approach An automated tubular running system incorporating digital control, real-time data monitoring and machine learning capabilities has recently been introduced to the GoM. Rather than treating tubular running as a standalone activity, the approach focuses on integrating TRS more closely with rig systems and real-time data flows
Data from these deployments provides a benchmark for expected performance
Safety integration reinforces 'no red zone exposure' objectivesThe TRS package has been integrated into the rig’s zone management, pipe interlock and anti-collision systems, allowing it to operate as part of the rig’s safety architecture. This helps reduce the risk of equipment clashes and supports a “no red zone exposure” approach during connection activities
