Rockwell Automation releases 2026 State of Smart Manufacturing Report
What happened
Rockwell released its State of Smart Manufacturing report showing a shift from pilots to scaled AI and smart manufacturing deployments. The report highlights rising cyber incidents and growing operational AI use, making uptime, integration and vendor commitments procurement priorities. Watch whether local organisations convert these intentions into formal RFx and LTSA requirements
Buyer takeaway
Treat scaling AI as a procurement demand signal: expect more RFx for integrated OT/IT, edge compute and managed services as pilots move to production
Cost / money
Directional OPEX risk: broader AI adoption increases recurring compute, hosting and managed-service spend that may appear as pass-throughs unless contracts cap them
Supplier / commercial
Vendors offering turnkey AI+OT solutions can reframe proposals toward subscription/LTSA models that lock recurring revenue; protect buyer leverage in RFx and award criteria
Safety / operations
Higher AI adoption and connectivity raises uptime and cyber exposure; operations need SLAs, incident response and rollback plans tied to acceptance milestones
What to watch
Watch whether suppliers demand long-term managed-service terms without lifecycle or patching commitments; insist on explicit firmware/security obligations
Key facts
- Global study covers more than 1,500 manufacturers across 17 countries
- Local sample includes Australian and New Zealand businesses contributing to the regional signal
- AI/ML cited as the primary driver of smart manufacturing outcomes
Source excerpts
On average, 34% of operations are currently augmented by artificial intelligence or machine learning. 83% of businesses are confident they could prevent or contain a cyber incident that disrupts operations
When asked about the biggest leadership obstacles in the next 12 months, local companies responded with: Access to useful data to make effective decisions in real time (36%) Identifying and implementing new technologies (33%) Understanding how to manage the next generation of workers (29%) Leading or guiding meaningful/enduring change (29%) “Across the industry, manufacturers are facing more complexity and pressure than at any point in the last decade,” said Blake Moret, chairman & CEO, Rockwell Automation
Cybersecurity is an operational reality: Nearly half of manufacturers (46%) experienced at least one cyber incident in the past year, reflecting rising exposure as operations become more connected and autonomous. Secure, integrated IT/OT architectures are now foundational to scaling AI and advanced automation
